FreeDOS

Creating Custom FreeDOS Image

To create your own custom FreeDOS image file (such as creating your own BIOS update boot USB/PXE image):

1. Get FreeDOS
2. Get the FreeDOS sys-freedos-linux package
3. Create an empty file of the desired size
4. Create a msdos filesystem
5. Load the FreeDOS boot sector image
6. Copy the FreeDOS files into the image
7. Copy any additional files to the image
8. Unmount

## Download FreeDOS (the floppy image works) and mount it.
# wget fdboot.img
# mount fdboot.img freedos

## Create an file for the image. Eg. 50 MB
# dd if=/dev/null of=freedos.img bs=1024 seek=51200

## Make the MSDOS filesystem (vfat)
# mkfs.msdos freedos.img

## Load the boot sector to the image
# ./sys-freedos.pl --disk=freedos.img

## Mount and copy the FreeDOS system files over
# mount -o loop -t vfat freedos.img /mnt/freedos
# cp -r freedos/* /mnt/freedos

## Copy any other files over such as BIOS updates. Make any other changes 
# cp -r bios_update.exe /mnt/freedos
# vi /mnt/freedos/AUTOEXEC.BAT  # tweak any other settings as required
# vi /mnt/freedos/CONFIG.SYS  # tweak any other settings as required

## Unmount and deploy.
# umount /mnt/freedos

PXE Boot FreeDOS

With a custom FreeDOS image created as outlined above, you should be able to PXE boot the image using memdisk.

Assuming that you have all the PXE infrastructure set up (DHCP + TFTP + /tftpboot/pxelinux.cfg), add an entry in

the pxelinux.cfg directory containing:

LABEL Dell-BIOS-Update
        MENU LABEL Dell-BIOS-Update
        kernel /images/Dell-BiosUpdate/memdisk
        append initrd=/images/Dell-BiosUpdate/freedos-bios.img

Use the memdisk binary from syslinux.

Dell BIOS updates seem to work only when himem and the emm386 are not loaded. With them loaded, the BIOS update will fail.

My settings for the following files are:

CONFIG.SYS

DOS=HIGH
rem ?DEVICE=\FDOS\HIMEM.EXE /VERBOSE
rem ?DEVICE=\FDOS\EMM386.EXE /VERBOSE
rem ?DEVICE=\UMBPCI.SYS
FILES=20
BUFFERS=20
!rem SHELL=A:\COMMAND.COM /E:512 /MSG /P
SHELLHIGH=\COMMAND.COM /E:256 /P

AUTOEXEC.BAT

@ECHO OFF
CLS
ECHO Welcome to FreeDOS (http://www.freedos.org)!
O9020A19.exe

iPXE Boot

If you do not have a DHCP server set up to do PXE boot (ie, next-server and filename isn't set), you could use iPXE instead to boot FreeDOS via network.

I was able to boot FreeDOS using the following iPXE embedded script:

:retry_dhcp
dhcp

The imgargs is important as it won't boot otherwise.